craftsman air compressor 919 manual

Safety Guidelines

Always read the manual before operating. Ensure the area is well-ventilated and free from flammable materials. Wear safety glasses and avoid loose clothing. Never allow children to operate the compressor. Keep the work area clean and clear of obstacles. Follow all safety guidelines to prevent injuries and equipment damage.

1.1. General Safety Precautions

Always read and understand the safety guidelines before operating the Craftsman Air Compressor 919. Ensure the work area is well-ventilated and free from flammable materials. Wear safety glasses and avoid loose clothing that could get caught in moving parts. Keep children and unauthorized individuals away from the compressor. Turn off the power and bleed pressure from the tank and hose before performing maintenance. Never operate the compressor in an enclosed space or near open flames. Follow all precautions to ensure safe operation and prevent potential hazards or injuries.

1.2. Safety Warnings and Cautions

Important safety warnings for the Craftsman Air Compressor 919 include avoiding overloading the unit, as this can lead to overheating and potential failure. Never exceed the maximum pressure rating specified in the manual. Ensure all connections are secure to prevent air leaks, which can cause equipment damage or injury. Avoid touching hot surfaces, such as the motor or compressor pump, during operation. Always disconnect the power source before performing maintenance or repairs. Failure to follow these warnings may result in serious injury or damage to the compressor. Adhere to all safety cautions for optimal performance and safety.

1.3; Emergency Procedures

In case of an emergency, immediately turn off the compressor and disconnect the power source. If a gas leak occurs, evacuate the area and ventilate thoroughly. For electrical malfunctions, avoid using water to prevent further damage. In case of overheating, allow the unit to cool down before restarting. Never attempt repairs while the compressor is operational. Always follow the manufacturer’s guidelines for handling emergencies. Keep a fire extinguisher nearby and ensure proper ventilation in the workspace. Emergency procedures are critical to ensuring safety and preventing potential hazards.

Key Features and Specifications

The Craftsman Air Compressor 919 is a portable, permanently lubricated, single-stage unit with a tank-mounted design, offering 1.1 running HP and 120V operation, ideal for various applications.

2.1. Model Overview (Craftsman Air Compressor 919)

The Craftsman Air Compressor Model 919 is a portable, permanently lubricated, single-stage unit designed for versatility and reliability. Featuring a tank-mounted, twin-cylinder configuration, it delivers consistent performance for small to medium-duty applications. With a running horsepower of 1.1 and a voltage of 120V, it is ideal for tasks like inflation, nailing, and light spraying. The compressor boasts a durable construction with a bore of 1-7/8 inches and a stroke of 1-1/4 inches, ensuring efficient operation. Its compact design makes it easy to transport and store, while its robust build guarantees long-lasting performance.

  • Model Number: 919
  • Design: Permanently lubricated, single-stage
  • Power: 1.1 running HP, 120V
  • Application: Inflation, nailing, spraying

2.2. Technical Specifications

The Craftsman Air Compressor Model 919 features a 1.1 running horsepower and operates at 120V, making it suitable for light to medium-duty tasks. Its single-stage, permanently lubricated design ensures reliable performance. The compressor has a bore of 1-7/8 inches and a stroke of 1-1/4 inches, contributing to efficient airflow. With a tank-mounted, twin-cylinder configuration, it provides consistent pressure for tools and inflation. Designed for portability, it is ideal for small workshops and home use, offering a balance of power and convenience.

  • Running Horsepower: 1.1 HP
  • Voltage: 120V
  • Bore: 1-7/8 inches
  • Stroke: 1-1/4 inches

2.3. Design and Construction

The Craftsman Air Compressor Model 919 is built with a durable, tank-mounted, twin-cylinder design, ensuring stability and efficient operation. The steel tank is robust and designed for long-term use, while the permanently lubricated pump minimizes maintenance needs. Its compact, portable structure makes it ideal for home workshops and small jobsites. The compressor features a single-stage, horizontal configuration, providing consistent airflow for various tasks. The design focuses on user convenience, with easy-to-access controls and a reliable check valve system for safe operation.

  • Tank Material: Steel
  • Cylinders: Twin
  • Lubrication: Permanent

Assembly and Installation

Begin by unpacking and inventorying all components. Follow the step-by-step assembly instructions to attach the compressor to the tank and secure all connections. Ensure the unit is properly installed on a level surface and all safety guidelines are met before operation.

  • Attach the compressor to the tank securely.
  • Connect the air hose and electrical components.
  • Ensure the unit is stable and level.

3.1. Unpacking and Inventory

Begin by carefully unpacking the compressor and accessories. Inspect for any visible damage during shipping. Verify the model number matches your purchase (e.g., 919.165180 or 919.165190). Check the contents against the packing list to ensure all parts are included. Key components include the compressor unit, air tank, hose, and hardware. Refer to the manual for a detailed inventory list. Organize small parts to avoid misplacement. Ensure all items are accounted for before proceeding with assembly.

  • Inspect for shipping damage.
  • Verify model number and components.
  • Organize parts for easy assembly.
  • 3.2. Step-by-Step Assembly Instructions

    Follow the manual for proper assembly of the Craftsman Air Compressor 919. Begin by attaching the air hose to the compressor outlet. Secure the pressure gauge to the tank port, ensuring it aligns with the tank’s pressure rating. Install the regulator and safety valve, tightening all connections firmly. Attach the power cord to the motor housing, ensuring proper wiring connections. Place the compressor on a level surface and secure it to prevent vibration. Refer to the manual for specific torque values for bolts and fittings. Double-check all connections before powering on the unit.

    • Attach the air hose securely.
    • Install the pressure gauge and regulator.
    • Ensure all connections are tight and properly secured.
    • Place the unit on a stable, level surface.

    3.3. Installation Requirements

    Ensure the compressor is installed on a level, stable surface to prevent vibration and ensure proper operation. The area should be well-ventilated and free from flammable materials. Install the unit away from direct sunlight and moisture. Use a grounded power outlet rated for the compressor’s voltage and current specifications. Secure all hoses and connections tightly to avoid leaks. Follow the manufacturer’s guidelines for maximum pressure settings and ensure the drainage valve is easily accessible for regular maintenance. Proper installation ensures optimal performance and safety.

    • Level and stable surface required.
    • Ensure good ventilation and avoid flammable materials.
    • Use a grounded power outlet.
    • Secure all connections tightly.

    Operation and Usage

    Operate the compressor in a well-ventilated area. Turn off the compressor and bleed pressure before maintenance or attaching tools. Always follow pressure settings and guidelines for optimal performance.

    4.1. Starting the Compressor

    Before starting, ensure the compressor is on a level surface and the tank is empty. Plug in the power cord and ensure the power source matches the compressor’s voltage requirements. Check the oil level if applicable and fill as needed. Turn the switch to the “on” position and allow the compressor to build pressure gradually. If it’s the first use, charge the tank according to the manufacturer’s instructions. Always follow the recommended startup procedure to ensure safe and efficient operation.

    4.2. Adjusting Settings and Controls

    Adjust the pressure regulator to set the desired output pressure, ensuring it does not exceed the compressor’s maximum rating. Use the tank pressure gauge to monitor the current pressure level. Turn the regulator knob clockwise to increase pressure and counterclockwise to decrease it. Always check the compressor’s manual for specific control settings. Before making adjustments, ensure the compressor is turned off and all pressure is bled from the tank. Regularly inspect and clean the air filter to maintain optimal performance. Adjustments should only be made by authorized personnel following safety guidelines.

    4.3. Attaching Tools and Accessories

    Before attaching tools or accessories, ensure the compressor is turned off and all pressure is released. Use the correct size and type of air hose and fittings for your tool. Securely connect the tool to the compressor’s output port, ensuring no leaks. Always follow the manufacturer’s guidelines for specific tool attachments. Regularly inspect hoses and fittings for damage or wear. Replace any damaged components immediately to maintain safety and performance. Properly attaching tools ensures efficient operation and prevents potential hazards. Always refer to the manual for specific instructions on connecting accessories.

    Maintenance and Service

    Regularly check oil levels, replace air filters, and inspect hoses for damage. Lubricate moving parts and schedule routine maintenance for optimal performance and longevity.

    5.1. Routine Maintenance Tasks

    Perform daily checks on oil levels, ensuring they are within the recommended range. Inspect and clean air filters regularly to maintain proper airflow. Check hoses and connections for leaks or damage. Drain moisture from the tank after each use to prevent rust. Lubricate moving parts as specified in the manual. Schedule annual professional servicing for internal components. Keep the compressor in a clean, dry environment to prolong its lifespan and efficiency. Regular maintenance ensures reliable operation and prevents costly repairs.

    5.2. Lubrication and Filter Replacement

    Regularly inspect and replace the air filter to ensure optimal performance. Use only genuine Craftsman replacement parts for compatibility. Lubricate the compressor’s moving parts every 50 hours of use with the recommended oil type. Refer to the manual for specific lubrication points. Replace the filter element every 3 to 6 months or as needed. Proper lubrication and filtration are crucial for maintaining efficiency and preventing premature wear. Always turn off and drain the compressor before performing any maintenance tasks. Follow the manufacturer’s guidelines for lubrication and filter replacement to extend the compressor’s lifespan and reliability.

    5.3. Troubleshooting Common Issues

    Identify common issues like low air pressure, compressor not starting, or excessive noise; Check power supply and circuit breakers if the compressor fails to start. Inspect the air filter for blockages and clean or replace it as needed. For low pressure, ensure the tank is sufficiently sized for the application. Address leaks by tightening connections or replacing worn seals. Lubricate moving parts if noise increases. Refer to the manual for specific troubleshooting steps. Regular maintenance can prevent many issues. If problems persist, contact Sears Service Center for professional assistance. Always follow safety guidelines when diagnosing and resolving issues.

    Warranty and Support

    The Craftsman Air Compressor 919 is backed by a one-year limited warranty covering defects in material and workmanship. Contact Sears Service Center at 1-800-4-MY-HOME for assistance.

    6.1. Warranty Terms and Conditions

    The Craftsman Air Compressor 919 is covered by a one-year limited warranty from the date of purchase. This warranty applies to defects in material and workmanship. Sears will repair or replace the unit free of charge if it fails under normal use. The warranty does not cover damage caused by misuse, neglect, or unauthorized modifications. To claim warranty service, contact Sears Service Center at 1-800-4-MY-HOME and provide proof of purchase. The warranty is void if the product is used for commercial purposes or altered from its original design.

    6.2. Contacting Sears Service Center

    To contact Sears Service Center for assistance with your Craftsman Air Compressor 919, call 1-800-4-MY-HOME. Representatives are available to help with warranty claims, repairs, and general inquiries. When contacting, have your model number (e.g., 919-165510) and purchase details ready. Sears will guide you through the process of arranging repairs or replacements under warranty. You can also visit the Sears website or return the compressor to the place of purchase with proof of purchase for further assistance. Ensure to follow their instructions carefully to resolve any issues promptly and efficiently.

    6.3. Repair and Replacement Options

    If your Craftsman Air Compressor 919 requires repair or replacement, contact Sears Service Center at 1-800-4-MY-HOME. Under warranty, Sears will repair or replace defective units free of charge within one year of purchase. Provide your model number (e.g., 919-165510) and proof of purchase to initiate the process. Repairs can be arranged through Sears or by returning the compressor to the place of purchase. Ensure all repairs are performed by authorized Sears technicians to maintain warranty validity and ensure safety. Replacement options are available if repairs are not feasible, adhering to Sears’ warranty terms and conditions.

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